Inert Alumina Ceramic Balls

Inert ceramic (porcelain) balls are used to fill and support the catalyst layer in catalytic columns and reactors, and as grinding bodies in ball mills.

The balls are made of high quality solid pressed silicate porcelain with an aluminum oxide content of Al2O323% (in the range of 23-26%).

They have high mechanical strength, resistance to acid, alkali, and some organic solvent, and resistance to thermal shock, which makes them all ideal choice for support of all types of catalysts.

Inert Ceramic Balls for Catalyst Bed Support Media are available to the order of sizes from 1.5 mm to 50 mm in diameter (1/16 – 2 inch). Ball Colour: white or light grey. Shape: Sphere (Solid). Other types of ceramic products can be made upon your request indicating the necessary technical data.

PDFTechnical Data Sheet (TDS) for Inert Ceramic Balls

PDFMSDS (Material Safety Data Sheet) for Inert Alumina Ceramic Balls

Our company is engaged in the production and sale of ceramic packing, including Inert Alumina Ceramic Balls. All our products pass strict quality control and comply the necessary standards. Since we are a manufacturer and dealership margins are not included in the price of the final product, we have a low price for Ceramic Balls. Corresponding quality documents are provided. Detailed technical specifications and dimensions Ceramic Balls are shown below.

The final price for Inert Ceramic Balls depends on the quantity, delivery terms and form of payment.

For questions regarding the acquisition of Ceramic Balls, send an email request to:

[email protected]

And we will provide you a commercial offer for delivery.
For a large number, we will provide an individual price!!!

We are open to manufacture products at our production facilities
according to your requests and technical task.

Common Specifications of Inert Alumina Ceramic Balls:

Nominal size Price / Ton Packing Density, kg/m3 Surface area, m2/m3 Free Volume, %
1/16" – 1.5mm Ceramic Balls 1/16" (1.5mm) on request
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1500 850 44
1/8" – 3mm Ceramic Balls 1/8" (3mm) on request
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1400 720 44
1/4" – 6mm Ceramic Balls 1/4" (6mm) on request
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1400 520 44
3/8" – 9mm Ceramic Balls 3/8" (9mm) on request
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1400 360 44
1/2" – 13mm Ceramic Balls 1/2" (13mm) on request
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1350 275 45
3/4" – 19mm Ceramic Balls 3/4" (19mm) on request
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1350 190 45
1" – 25mm Ceramic Balls 1" (25mm) on request
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1350 144 45
1¼" – 32mm Ceramic Balls 1-1/4" (32mm) on request
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1350 120 45
1½" – 38mm Ceramic Balls 1-1/2" (38mm) on request
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1350 100 45
2" – 50mm Ceramic Balls 2" (50mm) on request
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1350 75 45

Packing and mechanical properties of Inert Ceramic Balls:

Nominal size
(inch – mm)
Packing Density Specific Surface Void Fraction, % Compressive Strength per ball, kg
kg/m3 lb/ft3 m2/m3 ft2/ft3
1/16" – 1.5mm 1500 94 850 260 44 15
1/8" – 3mm 1400 88 720 220 44 30
1/4" – 6mm 1400 88 520 158 44 50
3/8" – 9mm 1400 88 360 110 44 120
1/2" – 13mm 1350 84 275 84 45 180
3/4" – 19mm 1350 84 190 58 45 300
1" – 25mm 1350 84 144 44 45 400
1¼" – 32mm 1350 84 120 37 45 520
1½" – 38mm 1350 84 100 30 45 600
2" – 50mm 1350 84 75 23 45 720

Chemical composition for 23% Inert Alumina Ceramic Ball:

Al2O3 + SiO2 Al2O3 SiO2 Fe2O3 CaO MgO K2O + Na2O Other
> 92% 23-26% 68-72% 0.4-0.8% 0.6-0.9% 0.6-1.2% < 3.5% < 1%

Physical properties of Ceramic Balls:

Acid resistance >99.6%
Alkali resistance >85%
Water absorption 0.1-0.5%
Porosity <1%
Bulk density 1.35-1.4 g/cm3
Specific gravity 2.3-2.4 g/cm3
Free volume 44-45%
Compressive strength 400 N/mm2
Elasticity modulus 60 GPa
Moh's hardness 7-8 scale
Thermal conductivity 1.0-1.5 W/mK
Specific heat 680-840 J/kgK
Maximum operating temperature 920-1050°C
Thermal expansion (500°C) 0.2%
Thermal shock stability (500°C then water cooling) 10 times

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Technical Data Sheet (TDS) (pdf specification) for Inert Ceramic Balls:

PDFTechnical Data Sheet (TDS) Inert Ceramic Balls


MSDS (Material Safety Data Sheet) for Inert Alumina Ceramic Balls:

PDFDownload MSDS (PDF) for Inert Alumina Ceramic Balls


Production and Application of Inert Ceramic (Porcelain) Balls

  • as supporting carriers for catalysts, absorbents, as molecular sieves;
  • to fill the reaction apparatus, they act as a distributor of reagents and coolant in the petrochemical and chemical industries;
  • as grinding bodies for milling materials in ball mills when grinding and mixing chemicals, pharmaceuticals, dyes, grinding metal surfaces, grinding food raw materials in the food industry.

The balls have extremely low water absorption (real <0.1%), high acid resistance (>99.6%), and a long service life subject to operating conditions.

Porcelain balls are made of silicate (alumina) porcelain by powder compaction of the mass, molding, pulling through the mouthpiece, with diameters ranging from 3 mm to 50 mm. Other types of ceramic products can be made upon your request indicating the necessary technical data.

Products are packed in plastic bags in an amount not exceeding a weight of 30 kg. Transportation in the container is allowed without pallets.

Inert Alumina Ceramic (Porcelain) Balls of size 3-50mm by AS ENERGI

You can buy Ceramic Balls from us in any volumes, and when ordering large lots, the price will be lower.

We have earned the trust of customers and supply products all over the world.

To purchase Inert Ceramic Balls, send an email request to:

[email protected]

And we will provide you a commercial offer for delivery.


An example of the using of ceramic inert balls to support catalyst in a reactor

Support Ball Diagram

Ceramic Balls (also known as support ball, inert ball and catalyst support media) were very important component in the catalytic process in the refinery, gas processing and petrochemical industry.

Its main function is to act as packing material and at the same time to support the catalyst bed in order to prevent breakthrough or loss of catalyst or adsorbent materials downstream of the reactor vessels due to the high pressure and temperature inside the reactor vessels during the operation.

Ceramic ball come up with a few different sizes, which are 1/8 inch, 1/4 inch, 3/8 inch, 1/2 inch, 3/4 inch, 1 inch, 1¼ inch, 1½ inch, 2 inch. The size was arranged layer by layer at the top and bottom of the vessel, with different sizes of ceramic ball.

Chemical reaction in a reactor (designations on the diagram):

  1. The raw materials flow down from the upper part.
  2. The raw materials go through the inert balls, to the catalyst area.
  3. The raw materials chemically react at the catalyst area and get chemically engineering. It becomes the secondary raw materials (products).
  4. The chemical engineered materials (products) pass through the inert balls and flows to next process.

Inert Alumina Ceramic (Porcelain) Balls Manufacturing:

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Ceramic Random Packing is a special product for using in aggressive environments (acid, alkali, gas mixture, etc.). Random Ceramic Packing or Column Ceramic packing is widely used in drying tower, absorbing tower and cooling tower in chemical, oil-refining, medical and other industries.

Our company is engaged in the production and sale of ceramic packing presented on this site. All our products pass strict quality control and meet the necessary standards. Since we are the manufacturer, and in the price of the final product does not include dealer markups, we have low price ceramic packing. Corresponding quality documents are provided.

Features and Application of Ceramic Packing

Ceramic Tower Packing Manufacturer

Ceramic Packing are made of special materials (ceramics, porcelain) that are highly resistant to thermal shocks and chemical attack. Due to this they operate in a wide temperature range (fire resistance up to 1710°C, sintering temperature - up to 1200°C).

In acid solutions, ceramic packing are used at temperatures from 0 to 120 degrees, in alkaline media - from 0 to 30 degrees. This allows their use in various chemical and thermal processes.

Ceramic Random Column Packing is highly suitable for the conditions of higher temperature and lower temperature and can be much more resistant to all kinds of organic acid, inorganic acid and solutions except for the hydrofluoric acid than metal packing.

Ceramic surface of ceramic packing can generate extremely thin film on its coarse surface, which can promote mixing of liquid and vapor and generate little pressure drop at the same time. The unique surface of ceramic packing could promote wetting and keep liquid hold-up to a minimum. So, chance for the system to be overheated, polymerize and coke could be minimized. These column ceramic packings typically find their application in processes requiring high temperature and chemical corrosion resistance.

Ceramic Random Packing is also known as random ceramic packing, ceramic column packing, ceramic random packings, ceramic random dump packing, packed tower packings, in the shape of saddles, rings and spheres.


Our Ceramic Packing Manufacturing:

  • Ceramic Raschig Rings
  • Intalox Ceramic Saddles
  • Intalox Ceramic Saddles
  • Inert Ceramic Balls
  • Ceramic Packing
  • Inert Ceramic Balls

 

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