Welding Diodes AR409 ... AR3001 Replacement

Welding diodes is designed with improved losses for medium frequency resistance welding and high current rectifier applications. They all feature low on-state voltage (VRRM of 200V) that delivers an exceptionally high forward current, low static losses and very low thermal resistance.

Welding Diodes ASW AS ENERGITM are a replacement, analog, alternative semiconductor devices for Welding Diodes AR409 ... AR3001 Poseico.

Part numbering guide for welding diodes

youtubeVideo: Reviews of high power disc diodes

icon AS ENERGITM Semiconductors Manufacturing Reference

Welding diodes are available in light package, thin and hermetically sealed ceramic housings. Industry standard design housing enables easy installation into existing equipment.

"Air-cooled heatsinks O series for disc devices", "Air heatsink SF series", "Water heatsink SS series" for diode cooling are also available to order.

Series of welding diodes has the following features: ability to conduct high mean forward current, allowing to reduce the amount of parallel devices; high resistance to electric and thermal cycling ensures a long service life; minimal static losses; high maximal junction temperature (Tjmax) allows these diodes to conduct higher current with the same cooling system; possibility of double-sided cooling; optimized for high current rectifiers; very low thermal resistance; designed for medium and high frequency welding equipment.

Rectifier Diodes AS ENERGITM have the following features: low static and dynamic losses, high values of VRSM/VRRM, extensive experience of using the devices in various industries, range of voltages from 100 to 9000 V and amperages from 100 to 7500 A, high resistance to thermal and electric cycling.

Our company provides a quality guarantee for rectifier diodes of 2 years from the date of purchase. When supplying diodes, if necessary, we provide technical passport and certificate of conformity.

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The final price of welding diodes depends on the voltage class, quantity, delivery terms, manufacturer, country of origin and form of payment.

General specifications of Welding Diodes Replacements

Type VRRM IF(AV) IFSM I2t VFT0 rF Tvj max W Dimensions
ØDxØdxH
Replacement
AS ENERGITM
Data sheet
V A A A2·s V mΩ ºC g mm PDF
AR409PC-02 200 3863 30 4500 0.75 0.125 190 90 47.5x31x10 ASW409PC-02
AR409PC-04 400 ASW409PC-04
AR409PC-06 600 ASW409PC-06
AR509LT-02 200 5520 50 12500 0.7 0.065 190 150 60x44x8 ASW509LT-02
AR509LT-04 400 ASW509LT-04
AR509LT-06 600 ASW509LT-06
AR509PC-02 200 5520 50 12500 0.7 0.065 190 150 60x44x8 ASW509PC-02
AR509PC-04 400 ASW509PC-04
AR509PC-06 600 ASW509PC-06
AR3001LT-02 200 6457 50.4 12701 0.75 0.055 190 200 76x48x8 ASW3001LT-02
AR3001LT-04 400 ASW3001LT-04
AR3001LT-06 600 ASW3001LT-06
AR3001LT-08 800 ASW3001LT-08
AR3001LT-10 1000 ASW3001LT-10
AR508PC-02 200 6515 55 15125 0.7 0.04 190 150 60x44x8 ASW508PC-02
AR508PC-04 400 ASW508PC-04
AR508PC-06 600 ASW508PC-06
AR508LT-02 200 6515 55 15125 0.7 0.04 190 150 60x44x8 ASW508LT-02
AR508LT-04 400 ASW508LT-04
AR508LT-06 600 ASW508LT-06
AR507LT-02 200 6798 55 15125 0.7 0.035 190 150 60x44x8 ASW507LT-02
AR507LT-04 400 ASW507LT-04
AR507LT-06 600 ASW507LT-06
AR609LT-02 200 7582 60 18000 0.73 0.035 190 200 76x48x8 ASW609LT-02
AR609LT-04 400 ASW609LT-04
AR609LT-06 600 ASW609LT-06
AUS602-02 200 10472 75 28125 0.81 0.026 175 110 50x56x5 ASWUS602-02
AUS602-04 400 ASWUS602-04
AUS603-02 200 12522 80 38720 0.79 0.025 175 160 56x63x5 ASWUS603-02
AUS603-04 400 ASWUS603-04
AUS605-02 200 13436 88 38720 0.76 0.021 175 160 56x63x5 ASWUS605-02
AUS605-04 400 ASWUS605-04
AR608LT-02 200 14219 80 32000 0.74 0.019 175 205 76x57x8 ASW608LT-02
AR608LT-04 400 ASW608LT-04

Part Numbering Guide for Welding Diodes:

AS W 507 LT - 02
AS brand AS ENERGITM
W Product group: Welding Diode.
507 Silicon device code.
LT Thin hermetic ceramic housing.
02 Voltage code VRRM / 100.

High Power Semiconductors AS ENERGITM

Our company is engaged in the manufacturer and sale of wide range of power semiconductors (power thyristors, modules, rectifier diodes, avalanche, rotor and welding diodes, triacs etc.) currents up to 15000A and voltages to 9000V, and air and water heatsinks to them.
You can buy semiconductor devices in any volumes, and when ordering large lots, the price will be lower. We have earned the trust of customers and supply products all over the world.

For questions regarding the acquisition of Power Thyristors, Diodes, Modules send an email request to:

[email protected]

And we will provide you a commercial offer for delivery.
For a large number, we will provide an individual price!!!

We are open to manufacture products at our production facilities
according to your requests and technical task.


Photo Gallery

The photo gallery shows many different semiconductor devices, semiconductor chips and SCRs produced by AS ENERGITM, examples of test reports.



Photo of Rectifier Diodes:


Installation recommendations for disc type power rectifier diodes:

Assembling a diode with a heatsink

The reliability of heat transfer and electrical contact between the mating surfaces of the diode and the cooler over the entire temperature range is ensured by appropriate torque (clamping force).

Before assembly you should perform visual inspection (1) contact surfaces for mechanical damages and wipe (2), soaked with alcohol (toluene, gasoline, acetone).

After inspection, fix the current contacts (leads), install a pin to fix the alignment of the structure.

To improve the parameters of heat transfer it is recommended to lubricate (3) a thin layer of silicone thermal conductive paste before the assembly, which is not a mandatory condition for installation.

Install the diode (3), the second part of the cooler, the fiberglass insulator and the thrust washer.

To thread the traverse (4) and evenly tighten the nuts. Make sure no misalignment and evenness of the contact surfaces.

When the parts are sufficiently clamped but moveable, we recommend placing the cooler on a flat surface and checking the tolerance for parallelism of the overall adjacent plane of the surfaces (5).

Clamp each nut in turn (about a quarter turn) to the stop (6). The amount of deflection of the traverse determines whether the achieved clamping force corresponds to the required one.

After installation, the fasteners (nuts and washers) must be additionally secured against corrosion.


Tips and recommendations for power diodes:

The power diodes should not be operated for long periods of time at their limit load for all parameters. In this case, the safety factor is determined by the required degree of reliability of the device.

Replace a failed power diode with a diode that matches the parameters of the one being replaced.

Supercooling must be provided when operating in an environment with an elevated ambient temperature.

Periodic cleaning of power diodes and coolers to remove dust and contaminants is recommended to ensure proper heat dissipation.

Inductive current dividers (often twisted toroidal wire) should be used to equalize currents between power diodes connected in parallel. The most popular connection methods are closed circuit, common coil circuit, or power diode. The efficiency of current dividers in this case is determined by the cross section of the magnetic wire.

Prevention of voltage unbalance when power diodes are connected in series is achieved by using shunt resistors connected in parallel with each diode. Voltage equalization in transient conditions is provided by connecting capacitors in parallel to each diode.

It is strictly forbidden to touch power diodes under high voltage during operation.


icon Why choose AS ENERGITM

  • Own production facilities, including semiconductor silicon chips production
  • European brand - 100% quality, favorable price, short production terms
  • Over 20 years of experience in the semiconductor industry
  • Clients from more than 50 countries trust us
  • 20000 items in the product line for currents from 10A to 15000A, voltages from 100V to 9000V
  • We produce analogues of other manufacturers' products
  • Guaranteed certified quality, warranty period of operation - 2 years

 

Quality Warranty

Our products are certified and correspond to international standards.
Our company provides a quality guarantee for products of 2 years.
We provide certificates of conformity, reliability reports, data sheets and technical passports at the request of the customer.

Certificates

Each product is tested for the main parameters, and Test reports of the parameters for each product are provided.

Test Report

Geography of partnership

AS ENERGITM company manufactures and supplies power semiconductors to more than 50 countries around the world.

Geography

Logistics and Delivery

We deliver our products all over the world with the services of logistics companies: DHL, TNT, UPS, EMS, Fedex, Aramex.
Products can be delivered by any means of transport: air, sea, rail and road.

Logistics

AS ENERGITM Semiconductors Manufacturing

Our products range includes rectifier diodes, phase control thyristors in disc and stud design, avalanche diodes and thyristors, fast switching, high frequency thyristors, fast recovery, welding and rotor diodes, triacs, bridge rectifiers, power modules (thyristor, diode, thyristor-diode, IGBT), and air and water heatsinks to them.

Power diodes and thyristors are produced for currents from 10A to 15000A, voltage range from 100V to 9000V.
Power diode and thyristor modules are produced from 25A and up to 1250A, voltage range 400V - 4400V.
The range of power semiconductors also includes equivalent, replacement, analogue and alternative semiconductor devices of global manufacturers.


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